In modern manufacturing, the accuracy of mechanical scales directly affects product quality and production efficiency. Xiangshan Zhengtai Electrical Appliance Co., Ltd. is well aware of the importance of geometric accuracy of the process system and is committed to ensuring that each mechanical scale can achieve industry-leading accuracy through high-standard process flow and advanced technical means.

The geometric accuracy of the process system is the core factor affecting the accuracy of mechanical scales, involving error control in many aspects. First of all, the size, shape and material uniformity of the processed raw materials are directly related to the accuracy of part processing. Xiangshan Zhengtai Electrical Appliance Co., Ltd. strictly controls the selection of raw materials to ensure that each batch of raw materials meets high standards to reduce processing inconsistencies caused by raw material differences.

Machine tool error is also an important factor affecting the accuracy of part processing. The machine tool's rotation chain error, active rotation error and guide rail guide error will have a direct impact on the accuracy of parts during the processing process. To this end, Xiangshan Zhengtai Electrical Appliance Co., Ltd. uses high-precision machine tools and combines strict processing technology to minimize machine tool errors and ensure the stability of processing accuracy.

The geometric error of the tool cannot be ignored either. The size, shape and blade accuracy of the tool directly affect the processing effect of the parts. Xiangshan Zhengtai Electrical Appliance Co., Ltd. selects high-quality tools and implements fine tool management to ensure that the accuracy of the tool always meets the processing requirements. In addition, adjustment error is also an inevitable factor. Due to different processing batches, parts may differ during the adjustment process. Xiangshan Zhengtai Electrical Appliance Co., Ltd. controls the adjustment error within the minimum range through fine adjustment processes and strict inspection processes to ensure the processing consistency of each part.

During the processing process, the mechanical scale will also be affected by multiple forces such as gravity, clamping force, inertia force, transmission force and cutting force, causing the process system to deform, thereby affecting the accuracy of the scale. In order to meet this challenge, Xiangshan Zhengtai Electrical Appliance Co., Ltd. optimizes the structural design, improves the system stiffness, reduces force deformation, and ensures that the scale maintains high accuracy during long-term use.

Thermal deformation is another important factor affecting the accuracy of mechanical scales. The deformation of machine tools, workpieces and tools caused by heat during processing will lead to processing errors. Xiangshan Zhengtai Electrical Appliance Co., Ltd. uses an efficient cooling system to optimize the distribution of heat sources and strengthen thermal deformation control to reduce the impact of thermal deformation on scale accuracy.

Even in a high-standard production environment, the generation of original errors is inevitable. Xiangshan Zhengtai Electrical Appliance Co., Ltd. provides high-precision tools, gauges and fixtures to control the measurement errors and deformations caused by factors such as stress, tool wear and thermal deformation in the process system, thereby improving the geometric accuracy of parts processing machine tools. In addition, the company also uses compensation and offset methods to manually adjust the original error to offset and compensate for the original error inherent in the process system, thereby further reducing processing errors and improving overall processing accuracy.