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Why should mechanical scales be cleaned regularly

Update:18-11-2024
Summary:

In many fields such as industry, commerce and scientifi […]

In many fields such as industry, commerce and scientific research, mechanical scales are an important measurement tool. Their accuracy and stability have a direct impact on product quality, cost control and the reliability of scientific research data. However, in actual use, mechanical scales are often affected by multiple factors such as environmental factors, material residues and dust, which will lead to performance degradation and measurement accuracy. Therefore, from a professional point of view, regular cleaning of mechanical scales is not only an important part of ensuring accurate measurement, but also a key measure to extend its service life.

The impact of cleaning on measurement accuracy
The measurement principle of mechanical scales mainly relies on physical effects such as lever balance, spring deformation or strain gauge induction. These principles require that the scale body and its key components (such as sensors, lever systems, indicating devices, etc.) must be kept clean and free of foreign matter. If the surface or internal components of the scale body are covered with contaminants such as dust, grease or material residue, it will directly affect the accuracy of its physical properties, resulting in measurement errors. For example, dust and grease on the surface of the scale body may change the balance of the lever, causing the reading to deviate from the actual weight; while contaminants on the sensor may affect its sensitivity, resulting in instability of the measurement data. The superposition of these factors may pose a threat to the reliability of the entire measurement system.

Cleaning extends the life of the equipment
Contaminants not only affect the measurement accuracy, but may also accelerate the wear and aging of mechanical scales. The accumulation of dust and particulate matter will increase the friction between components, resulting in accelerated wear of mechanical components (such as levers, bearings, springs, etc.), thereby shortening the service life of the equipment. At the same time, in a humid environment, corrosive substances may damage the scale body and electronic components, aggravating the aging of the equipment. Therefore, regular cleaning can effectively remove these harmful factors, slow down the wear of the equipment, and significantly extend the service life of the mechanical scale.

Synergistic effect of cleaning and maintenance
The maintenance of mechanical scales includes not only cleaning, but also regular inspection, calibration and lubrication. However, cleaning is the basis for other maintenance measures. Only on a clean scale body can the wear of components be accurately observed, so as to make necessary replacements or adjustments. At the same time, the surface of the cleaned scale body is easier to lubricate, which will reduce the friction between components and improve the operating efficiency of the equipment. Therefore, regular cleaning combined with other maintenance measures can form a synergistic effect and comprehensively improve the performance and reliability of mechanical scales.

Cleaning methods and precautions
The cleaning method of the mechanical scale should be selected according to its structure, material and use environment. It is usually recommended to use a soft cloth or sponge dipped in a neutral detergent for wiping, and avoid using highly corrosive chemical solvents or hard brushes to avoid damaging the surface or internal components of the scale. For sensitive parts such as electronic components and sensors, special attention should be paid to moisture and dust prevention, and avoid wiping directly with a wet cloth. In addition, be sure to turn off the power during the cleaning process to ensure safe operation

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